Flottweg SE once again entrusts the safety of its new factory to Dallmeier technology

Cameras with multifocal sensor Panometer, megapixel domes, IPS recording system 10.000 and SeMSy Compact software Dallmeier create a tailored safety concept for this German factory.

Vilsbiburg, close to the German city of Munich, houses the headquarters and production plant of the multinational Flottweg SE, manufacturer of machines and systems for the separation of liquids and solids, on a plot of land 110.000 m2.

After expanding the production area just a year ago in 18.000 m2, approximately, to host its second factory, a fundamental element to protect your employees, facilities, processes and maintain its status as Authorized Economic Operator (OAS) has been the security system, who have trusted technology made in Germany of Dallmeier.

This is how he explains it Robert Waxenberger, Deputy IT Director at Flottweg SE, “the solution requirements for Factory II must be innovative, sustainable, made in Germany and compliant with the GDPR”.

Your work experience in Factory I, in which single-sensor cameras from the manufacturer Dallmeier have worked reliably for years, was decisive for this new selection.

In close collaboration, Flottweg and the security installer Franz safety technology developed a new safety concept for Factory II with components from the Dallmeier portfolio, consistent in the cameras with multifocal sensor Panometer, los megapixel dome, he IPS recording system 10.000 and video management software SeMSy Compact.

Unmanned operation test

Flottweg centrifuges and decanters undergo a strict testing procedure before shipment, which are carried out under camera surveillance in nine test bunkers specially built for this purpose.

“If something unforeseen occurs during a test, the pieces would rush with unimaginable force -explains Waxengerger-. For the safety of our employees, the testing process must be carried out 'in the absence of human beings'. But since we also have to observe the correct development of the tests, This is where we use the cameras, and the domes help the operator supervise the process”.

With an export percentage of around 80%, AEO certification is essential for Flottweg, since this greatly simplifies shipping procedures. Part of the requirements to obtain this certification are a triad of security measures physical: secure the perimeter, ensure surveillance of the shipping ship and visual supervision of the loading area.

The premises surrounding the factory hall are guarded within a 'closed perimeter'. Each section of the fence, with a hallway of about 90 metros, is subject to uninterrupted detection of S series cameras of Panomera. Multifocal sensor systems are ideal for long distances along the fence, as its special sensor concept guarantees high-quality image resolution.

Consequently, movements of any origin, whether people or vehicles, For example, can be tracked over long stretches without loss of recording or camera switching. In addition to protecting against unauthorized entry and assisting in incident investigation, los 1.700 m2 of the shipping room and the loading area also have camera surveillance.

Lower total costs

In addition to image quality, The low infrastructure costs have also been a powerful argument in favor of the installation of Panomera systems, as he assures Andreas Franz, director general de Franzsicherungstechnik.

“If only the hardware components are taken into account, comparison offers are cheaper. But if you consider the general situation, we only need a fraction of the infrastructure in terms of cables, masts, network and cameras. Regarding the total costs, Panomera is the least expensive. Besides, makes the operator's work much easier, because you no longer have to follow the images of countless cameras on the video wall, You only have to see a few”.

For activation and analysis of alarms, Flottweg uses video management software (VMS) SeMSy Compact, indicated for medium and small needs and as an assistance system that makes it easier for operators to quickly search for sequences of interest with the function Convenient search.

Added to this is a graphical user interface in the form of a linked site plan and an easy-to-use control panel, so that incidents can be quickly classified and allow for effective investigation management.

Easy installation with Mountera

Also particularly advantageous for Flottweg is the award-winning installation concept Mountera and its effectiveness when installing Panomera cameras, as Andreas Franz states: “I'm impressed; Mountera has made our lives much easier. A Panomera system weighs 17 Kg. and the quick release design makes installation much easier”.

Behind the automated access management system for employees is the Dallmeier license plate recognition system.. Las ANPR cameras and associated software read vehicle license plates and the barrier opens automatically for registered numbers.

“For the employees, This makes easy access by vehicle possible., and Flottweg is certain that there are no unauthorized vehicles on the company's facilities - Franz points out -. But also the suppliers and transporters authorized by the company within the framework of the AEO certification., and previously registered, “They benefit from easier access to loading docks”.

‘Privacy by design’

“As a manufacturer, We have the responsibility to supply our customers with safe products - he emphasizes Christian Linthaler, Dallmeier sales director. With our guiding principle Privacy by Design “We offer a wide range of options for data protection and privacy settings in our products.”.

In this sense, Employee privacy is protected through the Privacy Zones feature in camera settings, with sensitive spaces that can, For example, “darken” or completely exclude oneself from the surveillance zone.

As creator of the concept of full coverage solution, “Dallmeier has extensive research integration, development and production, which creates and manufactures its components at its headquarters in Regensburg, with technology Made in Germany and highest possible quality specifications in terms of material and, above all, useful life”.

Using Panomera means much smaller quantities of material are needed, products and infrastructure. Besides, Almost all components can be upgraded without having to be replaced, which results in savings of resources and energy.

“We are very satisfied with the customer-oriented solution and the project management by Franz Sicherungstechnik - concludes Waxenberger -. As global actors with local roots, both Flottweg SE and Dallmeier combine tradition with the most advanced methods. At the same time, we have the same requirements regarding the quality of planning, execution and products”.